Viessmann KOB Pyrotec KPT Series Instrukcje Operacyjne

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Installation and
Operating Instructions
for use by engineers and heating contractors
5603 882 - 01 07/2014
Read and save these instructions
for future reference
.
KPT 390 to KPT 1250 Series
Wood-fired Boiler
Max. output: 390 to 1250 kW (1331 to 4266 MBH)
Min. output: 98 to 370 kW (334 to 1263 MBH)
Pyrotec
r
Product may not be exactly as shown
Please file in Service Binder
IMPORTANT
IMPORTANT
Please ensure that these instructions are
read and understood before commencing
installation and start-up. Failure to comply
with these Installation Instructions will
render all warranties null and void.
Working on the equipment
The installation, adjustment, service and
maintenance of this product must be
performed by a licensed professional heating
contractor, who is qualified and
experienced in the installation, service
and maintenance of hot water heating
boilers. There are no user serviceable
parts on the boiler or control.
Ensure main power supply to equipment,
the heating system and all external
controls has been deactivated.
Take precautions in all instances to avoid
accidental activation of power during
service work.
Improper installation, service or
maintenance can cause product/property
damage, severe personal injury, and/or
loss of life.
H
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Podsumowanie treści

Strona 1 - Operating Instructions

Installation andOperating Instructionsfor use by engineers and heating contractors5603 882 - 01 07/2014Read and save these instructionsfor future ref

Strona 2 - Introduction

105603 882 - 01Pyrotec Installation & OperatingGeneral InformationMeasurements for the combustion chamber as standard delivery conditionBoiler mod

Strona 3 - About These Instructions

115603 882 - 01 Pyrotec Installation & Operating Wood Fuel RequirementsAllowed fuels- Forest wood and plantation wood (complete untreated trees

Strona 4 - Table of Contents

125603 882 - 01Pyrotec Installation & Operating Wood Fuel Requirements (continued)General InformationSaw dustFuel code Bulk Density kg/m³ [lb/ft³]

Strona 5

135603 882 - 01 Pyrotec Installation & Operating Wood Fuel Requirements (continued)If fuel does not comply with these limits, there is a risk of

Strona 6

145603 882 - 01Pyrotec Installation & OperatingSafety Carbon MonoxideCAUTIONDo not use this boiler if any part has been under water. Immediately c

Strona 7 - Product Information

155603 882 - 01 Pyrotec Installation & OperatingWARNINGInhaling of fiberglass wool and/or ceramic fiber materials is a possible cancer hazard. Th

Strona 8 - Boiler Description

165603 882 - 01Pyrotec Installation & OperatingSafetyPower Failure ProvisionThe PYROTEC Grate Firing System is equipped with a flue gas exhaust bl

Strona 9 - Transport and Installation

175603 882 - 01 Pyrotec Installation & OperatingSafety Mechanical RoomNo temperature-sensitive pipes or lines may be installed in the floor benea

Strona 10 - Delivery Condition

185603 882 - 01Pyrotec Installation & OperatingWARNINGIncorrect ambient conditions can lead to damage to the heating system and put safe operation

Strona 11 - IMPORTANT

195603 882 - 01 Pyrotec Installation & OperatingCodesProvision for combustion and ventilation air must be made in accordance with applicable loca

Strona 12 - General Information

25603 882 - 01Pyrotec Installation & Operating Safety, Installation and Warranty RequirementsWARNINGInstallers must follow local regulations with

Strona 13

205603 882 - 01Pyrotec Installation & Operating Technical DataBoiler model KPT- 390 530 720 950 1250Maximum outpu

Strona 14 - Carbon Monoxide

215603 882 - 01 Pyrotec Installation & OperatingMechanicalSpecifications Boiler DimensionsDimensionsBoiler Model KPT- 390 530 720 950

Strona 15 - Hazardous Materials

225603 882 - 01Pyrotec Installation & OperatingabDimensionsBoiler Model KPT- 390 530 720 950 1250a in. (mm)1293/16 (3282) 149 (3782) 1

Strona 16 - Power Failure Provision

235603 882 - 01 Pyrotec Installation & Operatingfrom the furnaceto the chimneyfrom the furnaceto the chimneyEFDGTopMechanical Flue Gas CycloneBoi

Strona 17 - Mechanical Room

245603 882 - 01Pyrotec Installation & Operating Recirculation SystemMechanical

Strona 18 - Mechanical Room (continued)

255603 882 - 01 Pyrotec Installation & OperatingItem Boiler Model KPT- 390 530 720 950 1250no. Description Quantity Quantity Quantity Quantity Qu

Strona 19 - Combustion Air Supply

265603 882 - 01Pyrotec Installation & Operating1. Install the pressure relief valve, discharge pipe, air vent and pressure gauge as illustrated

Strona 20 - Technical Data

275603 882 - 01 Pyrotec Installation & OperatingMechanical Safety Devices (continued)BCDFGHJKLMOPEIARQSTUIIINP Pressure relief valve, 30 psi or 6

Strona 21 - Boiler Dimensions

285603 882 - 01Pyrotec Installation & OperatingDrain inspection portSystem fillSystem fillSafety heat exchanger top view4 heat exchanger loops and

Strona 22 - Boiler Components

295603 882 - 01 Pyrotec Installation & OperatingMechanicalCustomer supplied:- PDP Pressure relief valve drain pipe- DCW Cold water inlet, min.

Strona 23 - Flue Gas Cyclone

35603 882 - 01 Pyrotec Installation & Operating About These InstructionsTake note of all symbols and notations intended to draw attention to pote

Strona 24 - Recirculation System

305603 882 - 01Pyrotec Installation & Operating Piping and Installation of Safety Devices (continued)Mixing valve Viessmann ASME recommended tank

Strona 25 - Mechanical

315603 882 - 01 Pyrotec Installation & OperatingMechanicalBack-burn safeguard for the fuel supply systemThe fire extinguishing system for the con

Strona 26 - Safety Devices

325603 882 - 01Pyrotec Installation & Operating Fire Extinguishing SystemLegendA CombustionB Metering ContainerC Fuel supplyD Extinguishing wa

Strona 27 - Safety Devices (continued)

335603 882 - 01 Pyrotec Installation & OperatingMechanical Assembly of the Fire Extinguishing SystemItem No. Quantity Description1 1 Floater swit

Strona 28

345603 882 - 01Pyrotec Installation & Operating Assembly of the Fire Extinguishing System (continued)The following assembly instructions for the f

Strona 29

355603 882 - 01 Pyrotec Installation & OperatingCAUTIONThe information about wire type, wire number and wire gauge made in the wiring diagrams is

Strona 30 - Fire Protection

365603 882 - 01Pyrotec Installation & Operating Control Panel (continued)Vitocontrol - C, Pyrocontrol KPTMains supply 208V, 3 phase, 60 Hz, see fi

Strona 31 - Fire Protection (continued)

375603 882 - 01 Pyrotec Installation & OperatingElectrical Control Panel (continued)Device tags and designations may vary from project to project

Strona 32 - Fire Extinguishing System

385603 882 - 01Pyrotec Installation & Operating Electrical ComponentsElectrical

Strona 33

395603 882 - 01 Pyrotec Installation & OperatingElectricalHigh VoltageNumber Designation Device tag Description1 M1 -3M1 Flue gas exhaust blower

Strona 34

45603 882 - 01Pyrotec Installation & OperatingTable of ContentsIntroductionGeneral Information SafetyMechanicalSafety, Insta

Strona 35 - Control Panel

405603 882 - 01Pyrotec Installation & OperatingElectricalNumber Designation Device tag DescriptionAM9 -9 M9 Motor for rotary valveRotary Valve Fue

Strona 36 - Control Panel (continued)

415603 882 - 01 Pyrotec Installation & OperatingIn-feed augerNumber Designation Device tag Description40 M2 -4M2 Motor for in-feed auger41 S2 -68

Strona 37

425603 882 - 01Pyrotec Installation & Operating Fuel Transport and Extraction Systems (continued)Pellet extraction augerNumber Designation Device

Strona 38 - Electrical Components

435603 882 - 01 Pyrotec Installation & OperatingElectrical Fuel Transport and Extraction Systems (continued)Horizontal extraction systemNumber De

Strona 39 - Electrical

445603 882 - 01Pyrotec Installation & OperatingHydraulic unitNumber Designation Device tag Description71 M6 -7M6 Motor for hydraulic unit72 Y6.1 -

Strona 40

455603 882 - 01 Pyrotec Installation & OperatingElectrical Thermal Storage TankThermal storage tankNumber Designation Device tag Description84 B2

Strona 41

465603 882 - 01Pyrotec Installation & Operating Boiler WiringCAUTIONThe information about wire type, wire number and wire gauge made in the wiring

Strona 42

475603 882 - 01 Pyrotec Installation & OperatingOperation CommissioningInitial startupOnly a Viessmann or another trained specialist may put a n

Strona 43

485603 882 - 01Pyrotec Installation & OperatingWhen storage facilities for wood are required, the wood should be kept at least 5 ft. (1.5 m) from

Strona 44

495603 882 - 01 Pyrotec Installation & OperatingOperationExcess temperature/power failureCAUTIONDANGER OF THIS EQUIPMENT SUDDENLY GOING UP IN FLA

Strona 45 - Thermal Storage Tank

55603 882 - 01 Pyrotec Installation & OperatingTable of ContentsMechanical (continued)ElectricalOperationPageFire Extinguishing System...

Strona 46 - Boiler Wiring

505603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control SystemThe control system for the Pyrotec boiler firing process (Pyrocontrol) i

Strona 47 - Commissioning

515603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Touch screen, Screen 1-8The touch screen is 6¼ in

Strona 48

525603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)The following applies to all screens. The screen title and u

Strona 49 - Excess Conditions

535603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Screen 2, Alarm listTouching the red Alarm line s

Strona 50 - Pyrocontrol Control System

545603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)Screen 3, Managing the user statusTouching the soft touch ke

Strona 51 - Operation

555603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Screen 4, Adjusting settings and process paramete

Strona 52

565603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)Screen 7, Overview, wood-powered boilerTouching the KÖB Boil

Strona 53

575603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Screen 8, Additional boilersWhen the soft touch k

Strona 54

585603 882 - 01Pyrotec Installation & OperatingPyrotec control system parameterParameters boiler Unit Min. Max. Default Detailed definition1 Boile

Strona 55

595603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Pyrotec controller parameter reference guide for

Strona 56

65603 882 - 01Pyrotec Installation & Operating Important Regulatory and Installation Requirements Take note of all symbols and notations intended

Strona 57

605603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)Pyrotec controller parameter reference guide for the technic

Strona 58

615603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Pyrotec controller parameter reference guide for

Strona 59

625603 882 - 01Pyrotec Installation & Operating Operating ModesThe following terms are displayed in the operating mode line depending on the situa

Strona 60

635603 882 - 01 Pyrotec Installation & OperatingOperationFull load operationAs soon as a combustion chamber temperature of approximately 356° F (

Strona 61

Filling the burner troughWhen the system has been switched off properly, there is no more fuel in the burner trough or in the underfeed auger.With the

Strona 62 - Operating Modes

75603 882 - 01 Pyrotec Installation & OperatingGeneral Information Product InformationViessmann solid-fuel boiler may only be installed and servi

Strona 63 - Operating Modes (continued)

85603 882 - 01Pyrotec Installation & Operating Boiler DescriptionDescriptionThe PYROTEC Grate Firing System (patent no: EP 0 905 442 B1) was devel

Strona 64 - Heating Up Manually

95603 882 - 01 Pyrotec Installation & Operating Transport and InstallationGeneral InformationPrecautions must be taken to avoid accidents and inj

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